HAWKE Exd Connectors for Harsh and Hazardous Locations 신제품 소개

 

안녕하세요 TIATIP 입니다. 오늘 이 시간에는 호크(HAWKE)에서 2015년 5월 5일자로 새롭게 출시된 방폭커넥터의 업그레이드 사양을 소개드리고자 합니다. 기존의 까다롭고 다양한 환경에서 요구되었던 고객님들의 니즈가 최대한 반영되어 출시된 이번 제품군은 보다 안전하고 유연한 연결솔루션을 제공하고 있습니다.

 

HAWKE

Hazardous Area Connectors

InstrumEx, ControlEx and PowerEx Series

 

 

Common Features

There are several innovative features common across the range of Hawke connectors. Despite their highly advanced design and technical features, the range is extremely simple to use and quick to terminate.

 

 

Impossible to cross mate

The unique mechanical keying system prevents contact damage and ensures safe use by eliminating the possibility of misconnection of circuits. Machined key and keyway also ensures connector alignment

 

 

 

Ingress and deluge protected

All Hawke ATEX connectors meet the requirements of IP66 and IP67 to IEC60529. They are also deluge protected to DTS01 offering long term protection in onerous environments..

 

 

 

High reliability contacts

Each pin and socket is fitted with multilam technology to ensure reliable low resistance connection on each coupling

 

 

 

Retro fit flange option

Each connector plug and receptacle can be fitted with an optional mounting flange, either at point of order or retro fitted as required, allowing easy mounting of the connectors without the need to disassemble the units

 

 

 

Robust design

Designed and constructed for the most demanding environments, Hawke connectors are durable in almost any environment, requiring no routine maintenance to ensure continued performance.

 

 

 

 

 

Selection Overview

Hawke International connectors are ideal for use in hazardous areas commonly found in Oil and Gas exploration, production and process plants. Their features, however, also offer numerous benefits in explosive dust environments as well as harsh and hostile non-explosive applications where temporary but safe disconnection of power is critical. Hawke International’s Ex range
of connectors permit the safe and rapid service, repair and replacement of key plant, provide quick connection to temporary and permanent equipment and greatly reduce hook-up time in capital-intensive processes.


For a guide as to which Ex connector may be best suited to an individual application the table below outlines the main variables.

 

 

 

HAWKE INSTRUMEx

Tamb: -40°C to +60°C II2 GD Exdbe IIC Extb IIIC Db T85
IP66, 67 & DTS01 deluge protected
Certificate No's Baseefa06ATEX0061X & IECEx BAS 06.0018X

 

 

This revolutionary design allows the live mate and de-mating of signal and low
power in hazardous areas safely and quickly. The Instrum connector is available in two sizes. The 4-way and the 9-way options will accept cores ranging between 0.5mm² and 2.5mm² and can operate up to a maximum current of 10A (AC1) at 250V AC and 2.5A (DC1) 60V DC. The 8-way option, designed predominantly for Ethernet applications, will accept cores ranging between 0.14mm² and 0.37mm² and can carry 1A (AC1) at 60V AC and 0.5A (DC1) 60V DC. Instrum connectors include an integral Hawke cable gland for easy termination of both armoured and un-armoured cables.

 

 

HAWKE CONTROLEx 

Tamb: -40°C to +60°C II2 GD Exdb IIC Gb, Extb IIIC T95Db
IP66, 67 & DTS01 deluge protected

Certificate No's Baseefa12ATEX0144X & IECEx BAS 12.0006X

 

 

The 4th generation of Control connectors include many features and
refinements as a result of consumer feedback, which makes them particularly
suitable for control and low/medium power applications. The robust stainless steel body can hold up to 60 contacts and will accept conductor sizes ranging between 0.5mm² and 35mm², operating up to 125A and 750V.

 

 

HAWKE POWEREx

 

Tamb: -40°C to +60°C II2 GD Exdb IIC Extb IIIC Db T85
IP66, 67 & DTS01 deluge protected
Certificate No's Baseefa06ATEX0062X & IECEx BAS 06.0019X

 

 

The Power range of connectors have been designed specifically for the
extremely demanding requirements of higher power applications. Inserts are
available with 1 to 4 contacts with a conductor acceptance range of between
50mm² and 630mm² operating up to 780A and 750V as standard. Other voltages
available on special request.

 

 

 

 

Technical Data

HAWKE, Ex Connectors, InstrumEx, ControlEx, PowerEx

HAWKE Ex Connectos New CAT 20150505.pdf

Notice : Specification are subject to change without notice.

주의사항 : 소개된 제품 시스템의 사양, 재질, 치수, 기타 기재 내용은 제조공급사의 사정이나, 성능향상을 위해 예고 없이 단종, 대체되거나 변경되는 경우가 있으므로 양해를 부탁 드립니다. 기타 문의 상담은 하기 전문대리점을 통해 진행해 주시기 바랍니다.

 

 

 

 

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Hawke ATEX INLINE Connector, ControlEx Termination Hook up Procedure 자료

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 Hawke ATEX INLINE Connector, ControlEx 시리즈의 Termination Hook up Procedure 관련 자료를 소개합니다. 

 

 

 

HAWKE

ControlEx Termination Procedure

 

IMPORTANT NOTE


1. Hawke International does not recommend the use of their ControlEx Connectors in applications where rigid PVC/SWA/PVC power cabling (typically to BS 6346 standards) is used in portable / semi-portable applications.


2. Barrier type glands must be fitted to flexible power and loose filled control cabling entering the connectors to maintain the Exd protection concept and to reduce the potential for core movements within the cable being transferred to the connector’s internal components. Where connectors are terminated to topside umbilical cables, or portable connectors, a barrier type cable gland should always be used.


3. Hawke Ex Connector products are designed to be used in multi-voltage applications in circuits up to 660V AC/DC. It is
possible that on certain installations, there may be a mix of applications utilising different voltages on the Connector
products. In these instances, the installer / circuit designer must ensure that the plugs and sockets, or their associated
cabling, is clearly marked with the correct circuit voltage and current rating to ensure that the equipment being supplied is
matched correctly with the supply voltage. The variable insert positions which are a feature of the Connectors may also be
used to provide additional means of safety in these applications.

 

ControlEx Hook Up Procedure

 

1. Remove the CP/CR connector assembly, electrical insert and cable gland
(sold separately) from their packaging.


2. Terminate the cable into the cable gland in accordance with the manufacturer’s Instructions. Ensure a minimum tail length of 130mm.

 


 

3. Unscrew the rear engaging nut from the connector shell, removing the rear shell and keyway tube.

 

  

4. Slide the rear engaging nut over the rear shell as shown and screw the rear shell onto the entry thread of the cable gland ensuring there is a sealing washer between the gland and rear shell. A small amount of Loctite 638
or equivalent can be added to the cable gland thread at this stage to further help prevent loosening of the cable gland in portable applications.

 


Where a thread adaptor is being used, ensure a suitable IP seal is fitted between the cable gland and thread adaptor, and thread adaptor & running coupler. If the thread adaptor has an integral O-Ring, please ensure this makes full contact with the cable gland and running coupler to maintain the IP
protection. Check to ensure the captive O-Ring seal on the rear shell is in place and is undamaged

 

If the tab washer is being used, ensure this is fitted in the orientation shown. Use the flats on the rear shell to further tighten.

 

 

 

 

5. Cut the conductors to the length shown in the table below.

 

 

Note: Maximum tolerance is to allow for twisted cables and placement of cores within connector shell. If core spacing relative to insert numbering does not require excess core, use minimum cut lengths.

 

6. Strip back the insulation from the conductor’s as shown

 

 

 

 

7. Proceed to step 8 if internal earthing is not required.

 


NOTE: If internal earthing is not being used, the internal earth crimp must not be fitted and the grub screw in the rear shell must be removed

 


If earthing is required slide the internal crimp (supplied with CP/CR inserts) over the earth conductor and crimp using suitable tool. The stud can then be fitted into the rear shell and fastened using the grub screw shown. The stud on the earth crimp should not protrude from the outer diameter of the rear shell. Adjust if necessary.

 

 

8. a) Solder inserts – black (1.5 – 35mm²). Tin the conductors and fill the solder cups on the back of the inserts with solder as required Solder conductors in place and remove any solder spikes/excess from the solder cup. It is advised that heat shrink should be fitted over the connection at this point

b) Solder inserts – white (1.5 – 4mm2). As above, however, inserts should be soldered outside of the insert body and not fully assembled. If the contacts are to be solder terminated to the conductors, this must be done prior to insertion
through the rear contact retainer. It is advised that heat shrink should be fitted over the connection at this point Then follow (c ii & iii).


c) Crimp Inserts (1.5 – 4mm²) – white.

 

i) Crimp the conductors into the contacts using Weidmuller CTX CM 1.6/2.5 crimp tool HCT1, or Astro Crimp Tool HCT2. For 0.75 to 1.5mm² conductors use the 1.5 die. For 1.6 to 4mm² use the 2.5 die. It is advised that heat shrink should be fitted over the connection at this point


ii) Feed the contacts through the required numbered hole on the rear contact retainer and slide the insertion tool over the contacts up to the groove (one end for pin and one for socket). Clip the groove on the contact into position in the rear contact retainer with the tool.

 

 

 

iii) Align the main pip on the rear contact retainer with the key on the front contact retainer and slide over the contacts into position. Ensure the 2 smaller pips are also in line

 

 

d) Crimp Inserts (6 – 35mm²) – black. Undo the grub screws on the crimp barrels and slide them off the back of the contacts. Slide the conductors into the back of the barrel. Orientate the barrel so that the grub screws are pointing
outwards and crimp with a suitable crimp tool.


Push the barrels back onto the rear of the contacts and tighten grub screw into the groove on the contact. Back off grub screw half a turn on crimp barrels of 10mm² or larger to allow them to slide up and down the contact slightly

 

 

 

 

 

9. Clip spacer tube over conductors. Bend conductors slightly so that there is no or minimal gap between the insert/spacer tube and rear shell. On crimp insert of 10mm² or larger, slide the crimp barrels up and down the contacts to achieve this and then lock them in place by tightening the grub screw’s on the crimp barrels.

The insert has 3 pips, shown below, which should be located as shown. The main centre keyway should align with the centre of the spacer tube

 

 

 


NOTE: If being used on offshore topside applications where extreme temperature fluctuations or extreme levels of humidity may be present, it is advisable to use Dow Corning 4 Electrical Insulating Compound within the spacer tube to help prevent any possible humidity build-up. See point 15 below

 

 

10. Looking from the front of the connector shell, align the key on the insert to the required key inside the connector and slide the whole assembly into the shell. The EX16 connector has 3 keyways, and all other connectors have 5 possible keyways

 

 

 

 

11. Fully screw the rear engaging nut onto the thread on the connector shell, do not rotate the connector shell during this process. Tighten grub screw in rear engaging nut. There should be a gap visible of no more than 1mm between running coupler and shell

 

 

 

 

12. If the tab washer is being used, fix the tab using the button head screw to the rear engaging nut. Bend the tabs over the
flats of the cable gland.


13. If being used, terminate the external earth to the ring terminal crimp provided with the insert. Remove the button head
screw and spring washer from the rear engaging nut. Attach the crimp to the rear engaging nut as shown above


14. The connector is now ready for use. Please refer to the ‘Hook Up’ procedure.

15. If additional protection is required due to extreme atmospheric conditions, before inserting the assembled connector insert and spacer tube into the connector shell (step 10 above) Dow Corning 4 Electrical Insulating Compound can be used to fill the spacer tube. It is recommended that the running coupler be filled, along with the inner face of the insert to ensure no humidity can affect the contacts

 

 

ControlEx MK IV Connector Hook Up Procedure

 

Before commencing hook up, a visual inspection should be carried out on the cable / gland / connector assembly. The assembly should be checked to ensure that all of the assembly components are tight. If the assembly components have loosened during transportation / cable installation, they should be retightened in accordance with the relevant assembly instruction sheets without twisting the cable in the cable gland / connector assembly.

 

Areas to be checked:

 

 

 

 

NB: These areas should also be checked as part of a routine maintenance programme.

 

1) Turn off the power to the connectors.
2) Ensure the connectors are both set to the same keying position number and are of the same insert type.

 

 

 

 

3) Engage the CP connector with the BR / CR connector and align the key on the CP connector to the keyway on the BR / CR connector.

 

 

engaging nut clockwise onto the BR/CR shell. If the engaging nut will not screw on more than half a
turn, then the connectors are set to different keying positions.

 

 

5) Tighten the grub screw on the engaging nut.

 

6) If the optional locking pin is being used, this should be fitted at this stage, once the connectors are fully mated.

 

 

7) To disconnect, turn off the power, slacken the tightened grub screw, turn the engaging nut anticlockwise and remove the connector. If power is to be put through the connectors whilst de-mated, then a flameproof cap (available separately) must be fitted.

 

 

 

 

Technical Data

ControlEx MKIV Spec.pdf

ControlEx Spec.pdf

ControlEx MKIV Hookup Procedure 20131105.pdf

ControlEx MKIV Hookup Procedure 20131218.pdf

ControlEx Hook up procedure 20091202.pdf

ControlEx Inline connector termination 20091202.pdf

0.Ex Connectors Master Catalogue 20130819.pdf

 

 

 

 

 

 

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Hawke Exd Connector, MK IV ControlEx 기술사양

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 호크 방폭커넥터 제품군 가운데, Contrl 관련 애플리케이션에 적합한 Hawke MK IV ControlEx 시리즈를 살펴보도록 하겠습니다.

 

 

 

HAWKE

Range For Harsh and Hazardous Locations

Hazardous Area Connector

MK IV ControlEx

IECEx/ATEX Certificate 

 

Note: Inline connector receptacle (CR) also available

 

 

Overview

 

The 4th generation ControlEx has been designed as a result of over 20 years of plug-and-socket experience. Manufactured in Stainless steel, the connectors provide unrivalled durability in hostile environments.

 

Both ATEX/IECEX, GOST & NEC certified, the connectors are Exd rated with an Ingress Protection rating of IP66 / IP67 and have industry leading DTS01 deluge protection.

 

 

 

 

The wide range of insert variables can handle up to 60 cores.

 

Other improvements include an all-new padlock facility, allowing the connectors to be securely locked to prevent accidental un-plugging of equipment and improved secure cap fixings.

 

The 4th generation ControlEx maintains many of the original features which made its predecessor extremely popular, including a variable keying system to prevent accidental cross-mating, modular gold-plated field crimpable inserts for ease of wiring and a fully inspectable flameproof barrier providing direct inspection of the flameproof seal.

 

 

 

 

 

Tamb: -40°C to +60°C.

II2 GD Exd IIC Gb, Extb IIIC T95Db.

IP66, 67

DTS01 deluge protected.

Certificate No's Baseefa12ATEX0014X & IECEx BAS 12.0006X.

 

ControlEx Features

 

(1) Easy Fieldwireable
Pin and socket inserts are numbered front and back to assist wiring and avoid
termination errors. Crimp and solder inserts available.

 

 

(2) Internal Keyway Spacer

Eases accessibility for termination as tube fitted after termination complete,
along with allowing easy installation into the required keyed position (See (4))

 

 

(3) Locking Pin
Optional locking pin provides the facility for mated connectors to be permanently
locked, via the use of a padlock, ensuring they cannot be separated under load. (Padlock not supplied)

 

 

 

 

(4) Keying Position
The unique visual 5 position insert keying system (3 on Ex16) along with the integral machined keyways prevent contact damage and ensures safe use by eliminating the possibility of misconnection of adjacent circuits.

 

 

 

(5) Running Coupler
Allows the connector to be installed onto a pre-assembled cable gland. Connector is rear loading and includes locking engaging nut.

  

 

 

(6) Acme Thread at Mating Interface
Unique ACME thread offers a smooth and quick fully mating action.

 

 

 

(7) Fully Inspectable Flameproof Barrier
Provides direct inspection of the flameproof seal and offers users the peace of mind that the connector is safe for installation.

 

 

 

(8) Anti-Rotation Device
Connector plugs and receptacles come complete with anti-rotation ring, which
when fitted between the connector and gland, helps to eliminate the possibility of the gland loosening, locking this in position.

 

 

 

 

 

Technical Data

 

ControlEx MKIV Spec.pdf

ControlEx MKIV Hookup Procedure 01.pdf

ControlEx MKIV Hookup Procedure 02.pdf

0.Ex Connectors Master Catalogue 20130819.pdf

 

 

 

 

 

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CUSTOMER SUCCESS IDK

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Hawke Exd Connector, InstrumEx 기술사양

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 호크 방폭커넥터 제품군 가운데, Instrument 연결 애플리케이션에 적합한 Hawke InstrumEx 시리즈를 살펴보도록 하겠습니다.

 

 

HAWKE

Range For Harsh and Hazardous Locations

Hazardous Area Connector

InstrumEx

IECEx/ATEX Certificate 

 

Overview

This revolutionary design allows the live mate and de-mating of signal and low power in hazardous areas safely and quickly. The InstrumEx connector is available with two insert options:

 

 

 

The 4-way option will accept cores ranging between 0.5mm² and 2.5mm² and can operate up to a maximum current of 10A (AC1) at 250V AC & 2.5A (DC1) 60V DC.

 

The 8-way option, designed predominantly for Ethernet applications, will accept cores ranging between 0.14mm² and 0.37mm² and can carry 1A (AC1) at 60V AC & 0.5A (DC1)60V DC. InstrumEx connectors include an integral Hawke cable gland for easy termination of both armoured and un-armoured cables.

 

 

 

 

Tamb: -40°C to +60°C.

II2 GD Exd IIC ExtD T85.

IP66, 67

DTS01 deluge protected.

 

 

 

Technical Data

InstrumEx Spec.pdf

InstrumEx BRO 200808XX.pdf

InstrumEx Manual 20140403.pdf

0.Ex Connectors Master Catalogue 20130819.pdf

 

  

 

 

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Hawke Live Demateable Connector, InstrumEx Termination Hook up Procedure 자료

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 Hawke Live Demateable Connector, InstrumEx 시리즈의 Termination Hook up Procedure 관련 자료를 소개합니다.

 

 

 

 

HAWKE

InstrumEx Termination Procedure

 

IMPORTANT NOTE

1. Hawke International does not recommend the use of their InstrumEx Connectors in applications where rigid PVC/SWA/PVC power cabling (typically to BS 6346 standards) is used in portable/semi-portable applications.


 

2. Hawke International recommends that barrier type glands are fitted to flexible power and loose filled control cabling entering the connectors to maintain the Exd protection concept and to reduce the potential for core movements within the cable being transferred to the connector’s internal components.


 

3. Hawke Ex Connector products are designed to be used in multi-voltage applications in circuits: 4 way up to 250V AC, 4 way up to 60V DC and 8 way up to 60V AC/DC. It is possible that on certain installations, there may be a mix of applications utilising different voltages on the Connector products. In these instances, the installer / circuit designer must ensure that the plugs and sockets, or their associated cabling, is clearly marked with the correct circuit voltage and current rating to ensure that the equipment being supplied is matched correctly with the supply voltage. The variable insert positions which are a feature of the Connectors may also be used to provide additional means of safety in these applications.

 

 

 

 

CP / CR PROCEDURE


1) Unscrew the middle nut and back nut from the connector body and remove the armour clamping ring, spigot and insert. If you have purchased a connector with the optional backnut clamp and / or flange, slide these down the cable now (clamp first).

 

 

2) Remove the two seal assembly’s from the box and choose the required seal to suit the diameter of the cable outer jacket.

 

 

 

3) Insert the seal into the back nut, ensuring that the flange on the seal goes past the thread as shown.

 

 

 

 

 

4) Screw the back nut onto the middle nut. Do not compress the seal at this stage.

 

 

 

5) Slide the middle nut, backnut and armour clamping ring over the cable ensuring that the clamping ring is pointing in the required direction for the size of armour / braid. The alternative ring is supplied in the box.

 

                          

 

 

 

6) Strip back the outer jacket and armour (if present) as shown below.

 

 

 

7) Strip back the inner sheath level with the armour to expose the insulated conductors as shown below. If unarmoured, strip back to the outer jacket.

 

 

 

 

 

ARMOURED / BRAIDED CABLE


8) Push the inner sheath of the cable through the spigot.
Spread the armour / braid over the spigot until the end of the armour / braid is up against the shoulder of the spigot. Position the armour clamping ring onto the armour/braid.

 

 

 

9) Place the connector body over the spigot engaging the octagonal portion of the spigot. Move the middle nut up to meet the connector body. Place a 27 A/F spanner on the flats of the connector body and hold it in position.
Hand tighten the middle nut to the connector body, then turn a further ½ to ¾ turn with a 27 A/F spanner.

 

 

 

10) Unscrew the middle nut and visually inspect the armour has been  successfully clamped between the armour spigot and the clamping ring.

 

 

 

 

UNARMOURED CABLE
(If earth is to be terminated to connector shell. Otherwise proceed to step 15)


11) Strip back the earth conductor as shown below. If the earth is being carried through a contact as well as being connected to the shell, see fig b.

 

 

 

12) Crimp the flat blade earth crimp onto the earth conductor as shown below. Ensure the blade of the crimp is outermost as shown and that the crimp is pushed all the way up to the insulation of the earth conductor.

 

 

13) Push the conductors through the spigot and place the blade of the crimp on the taper of the spigot.

 

 

 

 

 

 


the blade of the crimp and lock into position by following steps 9 and 10 of the armoured / braided cable procedure.

 

15) Strip back the conductors as shown below.

 

 

 

 

 16) Remove the contacts from the contact retainers. Crimp the contacts onto the conductors using the Hawke crimp tool only (part number 901849). Ensure that the insulation of the conductor is up against the shoulder of the contact. When terminating 0.5mm² or 1.5mm² wire, ensure the conductor is pushed all the way into the smaller hole of the contact and that the contact is square in the crimp tool.


CAUTION: EXCESSIVE FORCE MAY BEND THE CONTACTS


Alternatively, conductors may be soldered into the contacts. Ensure that the cable installation is the same on the mating half. Hawke recommends that wiring details are placed on the cable outer jacket near to the connector.

 

 

17) Splay out the contacts and fit them through the slots in the rear contact retainer, ensuring they line up with the relevant numbered hole on the front contact retainer (ensure keys are aligned - see step 18). Unused contacts
should be omitted if not required to ease assembly.

 

 

 

18) Slide the front contact retainer over the contacts and snap into place with the rear contact retainer. Push the clips of the rear contact retainer firmly down to ensure they are not protruding (will only fit in the correct orientation).

 

 

19) Slide the insert into the connector body, aligning the half round key on the rear contact retainer with the required half round keyway in the connector body. (The colour coded or numbered keying position is shown on the front of the connector body. No colour coding or numbering for default 12 o’clock position – see picture inset). It should be noted that colour coded and numbered connector bodies are mutually interchangeable. Push the octagonal portion of the spigot into the connector body.

 

 

20) Slide the middle nut over the clamp / spigot and hand tighten onto the connector body, then further tighten ½ to ¾ of a turn with a 27 A/F spanner while holding the front shell with a 27 A/F spanner

 

 

 

 

 

21) Hand tighten the backnut onto the middle nut. Further tighten 1 to 1 ½ turns with a 27 A/F spanner while holding the middle nut with a spanner.

 

 

 

22) If the optional mounting flange is required, slide the flange over the backnut and position on the middle nut. Align the grub screw with one of the flats and tighten. If the flange is being used on a CR connector, it may also be
placed on the connector body as shown over.

 

 

23) If the optional cable clamp has been purchased, tighten the screws on the clamping bars equally until the clamping bars touch the cable. Tighten each screw a further 2-4 turns or until adequately clamped.


DO NOT OVERTIGHTEN AS THIS COULD DAMAGE THE CABLE.


If the cable clamp is being used with unarmoured cable, the connector should be earthed via the crimp with a 4mm² conductor.

 

 

 


24) Screw the cap back onto the connector. Stick the corresponding round colour coded / numbered sticker onto label in the circular space provided.
(white = 12 o’clock / Position 1)

 

 

25) The connector is now ready for hook up. Please refer to the hook up procedure.

 

 

BR PROCEDURE
1) The BR connector is supplied ready terminated with tails.
Simply fit into suitable junction box / equipment as required. To maintain the IP rating of the equipment, a sealing washer should be used (available separately) as shown below.

 

 

2) Terminate the conductors and earth wire inside the junction box / equipment.


3) The connector may also be earthed externally via the crimp with a 4mm² conductor if required.

 

 

4) The connector is now ready for hook up. Please refer to the hook up procedure.

 

HOOK UP PROCEDURE

 

WARNING:
Only the socket insert is allowed to remain energised while de-mated. If being used with bi-directional signals, isolate elswhere before connecting / disconnecting.

 

Before commencing hook up, a visual inspection should be carried out on the cable / connector assembly. The assembly should be checked to ensure that all of the assembly components are tight. If the assembly components have
loosened during transportation / cable installation, they should be retightened in accordance with the relevant assembly instruction sheets without twisting the cable in the connector assembly.

 

1) Remove connector caps.


2) Ensure the connectors are both set to the same keying position colour or numbered (no colour or number for default 12 o’clock position on BR/CR) and are of the same insert type.
It should be noted that colour coded and numbered connector bodies are mutually interchangeable.

 

 

3) Engage the CP connector with the BR / CR connector and align the keyway on the CP connector to the key on the BR / CR connector.

 

 

 

4) Engage the two connectors by screwing the engaging nut clockwise without interruption onto the BR/CR shell. If the threads will not engage, the connectors
are set to different keying positions.

 

 

5) If anti-vibration protection is required, tighten the grub screw on the CP shell.

 

 

6) To disconnect, slacken the tightened grub screw, turn the engaging nut anti-clockwise and remove the connector. Fit the caps.

 

Technical Data

InstrumEx Spec.pdf

InstrumEx Manual 20140403.pdf

InstrumEx BRO 200808XX.pdf

0.Ex Connectors Master Catalogue 20130819.pdf

 

 

 

 

 

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Hawke Power Connector, PowerEx Termination Hook up Procedure 자료

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 Hawke Power Connector, PowerEx 시리즈의 Termination Hook up Procedure 관련 자료를 소개합니다.

 

 

Hawke

PowerEx Termination Procedure

 

IMPORTANT NOTE
Hawke International does not recommend the use of their Power Connectors in applications where rigid PVC/SWA/PVC power cabling (typically to BS 6346 standards) is used in portable / semi-portable applications.


In addition, Hawke recommends that barrier type glands are fitted to flexible power and loose filled control cabling entering the connectors to maintain the Exd protection concept and to reduce the potential for core movements within the cable being transferred to the connector’s internal components. 

 

 

 

 

CP / CR PROCEDURE
1) Terminate the cable into the Exd cable gland as per the manufacturer’s instructions. Consider at this stage the relative position of the phases.

 

 

 

2) Cut the conductors to the lengths shown. (For earth conductors which are being terminated to the earth ring (see step 6) but not carried through the contact, cut back X = 100mm for all sizes, see 10 - 13)

 

 

 

3) Strip back the insulation as shown. (For all earth conductors terminated via the internal earth ring, cut back the insulation flush with the gland entry thread, see 10 - 13).

 

 

 

4) Unscrew the rear engaging nut from the CP / CR shell. Remove the rear shell, spacer tube and insert from the CP / CR shell.

 

 

5) a) CONTACT SIZES 50 - 240mm².

Remove the screws from the front of the contacts only and push the crimp lugs out of the insert.

 

 

b) CONTACT SIZES 300 – 630mm².

Remove the screw from the plastic housing and remove the contact from inside.

 

 

 

6) Remove the internal earth ring from the rear shell sub assembly by backing off the 2 grub screws on the flats. If internal earthing is not required, the internal earth ring assembly along with the fixing grub screws should be discarded.

 

 

 

7) Crimp the lugs or contacts onto the conductors

(excluding internal earth wire if being used) using suitable crimp tool. (Hawke recommend Elpress crimp tools).
Contact sizes of 185mm² and larger should be adjacently double crimped as shown.

 


 

8) Feed the conductors through the rear shell assembly and screw this onto the cable gland entry thread ensuring the sealing washer is present.

 

 

 

9) Measure the distance from the front of the rear shell to the end of the crimp lug (50 – 240mm²) or contact (300 - 630mm²). It should be as shown. If not, remove the rear shell and add or remove the spacer washers supplied to get the required length. At least 1 washer must be present to maintain IP rating.

 

 

 

Internal earth procedure (skip to step 13 if not used or you have single phase connector).


10) Slide the internal earth ring down over the conductors with the lug going over the bare earth wire.

 

 

 

 

11) Position the internal earth ring inside the rear shell and tighten the grub screws into the groove on the earth ring. Excessive force could distort rear shell.

 

 

 

 

 

12) Tighten the 2 grub screws on the internal earth lug into the earth conductor as tight as possible so that the earth wire is sufficiently clamped. If earth is to be carried through to a contact, crimp contact prior to tightening grub screws.

 

 

 

 

13) Slide the spacer tube over the conductors and onto the rear shell.

 

 

 

 

14) a) CONTACT SIZES 50 - 240mm².
Push the insert assembly fully onto the crimp lugs. The insert should push inside the spacer tube. Refit the 4 screws into the ends of the contacts. Ensure these are fully tightened.

 

 

 

 

b) CONTACT SIZES 300 – 630mm².
Push the rear retainer over the contact. Place the split tube around the contact. Slide the front contact retainer over the contact and split tube. Slide the rear contact retainer over the rear of the contact and tighten the screw fully.

 

 

 

15) Slide the CP / CR shell over the insert and line the yellow dot on the insert up with the required keying position 1 to 5 marked on the CP / CR shell.

 

 

16) Screw the rear engaging nut fully onto the CP / CR shell.
Measure the distance between the front of the rear engaging nut to the back of the engaging nut which should be no greater than the distance shown.

 

 

 

17) Tighten down the 2 grub screws on the rear engaging nut.

 

 

 

18) Terminate the equipotential external earth to the ring terminal crimp provided if applicable. Remove the button head screw, spring washer and crimp from the rear engaging nut. Crimp the external earth wire into the crimp and reassemble.

 

 

 

19) Refit the protective or flameproof cap if applicable.

 

 

 

20) The connector is now ready for installation. Please refer to the hook up procedure.

 

 

 

HOOK UP PROCEDURE
Before commencing hook up, a visual inspection should be carried out on the cable / gland / connector assembly. The assembly should be checked to ensure that all of the assembly components are tight. If the assembly  components have loosened during transportation/cable installation, they should be retightened in accordance with the relevant assembly instruction sheets without twisting the cable in the cable gland/connector assembly. No hazardous gases should be present.

 

1) Turn off the power to the connectors.


2) Ensure the connectors are both set to the same keying position number, are of the same insert type and phase orientation.

 

 

3) Engage the CP connector with the BR / CR connector and align the key on the CP connector to the keyway on the BR / CR connector.

 

 

4) Engage the two connectors by screwing the engaging nut clockwise onto the BR/CR shell. If the engaging nut will not screw on more than half a turn, then the connectors are set to different keying positions.

 

 

5) Fully tighten the engaging nut with strap wrench if necessary and then tighten the grub screw on the engaging nut.

 

 

 

6) To disconnect, turn off the power (no hazardous gases should be present), slacken the tightened grub screw, turn the engaging nut anti-clockwise and remove the connector. If power is to be put through the connectors whilst demated, then a flameproof cap (available separately) must be fitted.

 

 

Technical Data

PowerEx Spec.pdf

PowerEx Manual 20070619.pdf

0.Ex Connectors Master Catalogue 20130819.pdf

 

 

 

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Hawke Exd Connector, PowerEx 기술사양

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 호크 방폭커넥터 제품군 가운데, Power 연결 애플리케이션에 적합한 Hawke PowerEx 시리즈를 살펴보도록 하겠습니다.

HAWKE

Range For Harsh and Hazardous Locations

Hazardous Area Connector

PowerEx

IECEx/ATEX Certificate 

 

Overview

The PowerEx range of connectors have been designed specifically for the extremely demanding requirements of higher power applications.

 

 

 

Inserts are available with 1 to 4 contacts with a conductor acceptance range of between 50mm2 and 630mm2 operating up to 780A and 750V as standard. Other voltages available on special request.

 

 

Tamb: -40°C to +60°C.

II2 GD Exd IIC ExtD T85.

IP66, 67

DTS01 deluge protected.

 

 

 

 

Hawke Exd Connector Range For Harsh and Hazardous Locations, PowerEx

 

Technical Data

PowerEx Spec.pdf

PowerEx Manual 20070619.pdf

 

 

 

 

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Hawke New Fourth Generation ControlEx Connectors 신제품사양 소개

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 Hawke International News, Connection Solutions 가운데, 방폭커넥터와 관련한 차세대 Connector 에 대해 살펴보도록 하겠습니다.

 

 

 

We are pleased to announce that we have launched the new fourth generation ControlEx Connectors. Improvements include a new padlock facility and improved secure cap fixings. The padlock allows the connectors to be securely locked to prevent accidental unplugging of the equipment, while the improved secure cap fixings prevent them being lost or damaged.

 

 

 

 

Designed for powering control equipment in hazardous areas, the plug-and play connectors promote the safe and rapid installation, service and replacement of control equipment. Enhancing productivity and uptime. Customer feedback shows reduced hook-up time continues to be a vital contribution to achieving cost savings and increased productivity.

 

 

 

 

Ideal for both onshore and offshore applications in oil and gas operations and other environments with explosive hazards, the new ControlEx maintains many of the original features of earlier models.

 

 

 

 

These include a variable keying system, to prevent accidental cross-mating, modular gold plated field-crimpable inserts for ease of wiring and an easily inspected flameproof barrier seal.

 

 

 

 

 

ControlEx embodies over 20 years of experience in plug-and-socket manufacture. Machined from marine grade stainless steel, the connectors provide unrivalled durability in hostile environments. The equipment is ATEX, IECEX, Exd rated with an ingress protection rating of IP66/67 and industry leading DTS01 deluge protection. Flexibility and efficient stock holding is assured with multiple inserts being available allowing bodies to handle up to 60 cores.

 

 

 

 

As part of the world-wide Hubbell electrical group, Hawke International products are available with full technical support from branches and distributors on every continent.

 

 

 

 

 

Ex Connectors Master Catalogue 20130819.pdf

 

 

 

 

 

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호크 Hawke InstrumEx Connector 기술사양

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 Hawke Exd Connector Series 가운데 InstrumEx 사양을 살펴보도록 하겠습니다.

 

Hawke

Hazardous Area Connector

InstrumEx

Tamb: -40°C to +60°C. II2 GD Exde IIC ExtD T85. IP66, 67

and DTS01 deluge protected.

 

 

 

 

 

Overview

 

This revolutionary design allows the live mate and de-mating of signal and low power in hazardous areas safely and quickly. The InstrumEx connector is available with two insert options:

The 4-way option will accept cores ranging between 0.5mm² and 2.5mm² and can operate up to a maximum current of 10A (AC1) at 250V AC & 2.5A (DC1) 60V DC.

The 8-way option, designed predominantly for Ethernet applications, will accept cores ranging between 0.14mm² and 0.37mm² and can carry 1A (AC1) at 60V AC & 0.5A (DC1)60V DC. InstrumEx connectors include an integral Hawke cable gland for easy termination of both armoured and un-armoured cables.

 

 

 

 

 

 

1. Pre-Terminated

All BR Connectors are supplied with pre-terminated and encapsulated tails to suit your requirements.

 

 

 

 

2. Electrical Insert With Key

Easy to assemble electrical insert allows crimped or soldered connections.

 

 

 

 

 

3. Integral Keying

Machined key and keyway ensures connector alignment. Unique 5 position insert keying system prevents cross-mating.

 

 

 

 

4. Quick Connect

Unique 4 start ACME thread offers a smooth and quick fully mating action in less than two turns. Earth continuity is achieved via a 360° contact clip.

 

 

 

 

5. Keyed Positions

Secondary keying on the actual insert bodies guarantees contact alignment, preventing pin damage.

 

 

 

 

6. Anti-rotation

Profiled Spigot and connector body prevent cable rotation, eliminating cable damage.

 

 

 

 

7. Reversible Armour Clamp

The InstrumEx incorporates our proven and patented armour termination method to accomodate different types of armour or braid.

 

 

 

 

8. Versatile LSFZH Rear Seal

Accommodates a wide range of cable sizes and provides highly effective cable grip and ingress protection.

 

 

 

 

 

HAWKE

Hazardous Area Connector

InstrumEx

Tamb: -40°C to +60°C. II2 GD Exde IIC ExtD T85. IP66, 67

and DTS01 deluge protected.

InstrumEx Connector Dimensions

 

 

 

 

 

How it works

The InstrumEx connectors are designed to provide ease of installation and speed of use, whilst providing a flexible safe and reliable method for mating and disconnection of circuits which are energised.

 

Stage 1.

 

 

The two mating halves are easily engaged and disengaged by two full turns of the ACME custom engaging thread, during which time the pins and socket are protected by the Exd flameproof protection concept. The outer shell of the connector combined with the integral Hawke cable gland seal ensure that the internal connections are protected to the Exe increased safety protection concept.

 

 

Stage 2.

 

 

During connector engagement and disengagement any sparking of the contacts is contained within an arc &lsqo quenching section’ which is housed within the Exd flamepath areas.

 

 

 

Stage 3. 

 

When the connector halves are disengaged, the socket section is protected to IP30 and must have the protective cap fitted immediately to restore the full Exe increased safety requirements and IP rating. The pins and socket inserts are interchangeable between all three connector components: i.e. Bulkhead Receptacle, In-Line Receptacle and Connector Plug. In all installations, the "live" side of the connector must always contain the socket insert.

 

 

 

 

 

Ex Connectors InstrumEx.pdf

Ex Connectors InstrumEx Bro.pdf

Ex Connectors InstrumEx Manual.pdf

Ex Connectors Master Catalogue 20130819.pdf

 

 

 

 

 

 

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호크 Hawke PowerEx Connector 기술사양

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 Hawke Exd Connector Series 가운데 PowerEx 사양을 살펴보도록 하겠습니다.

 

 

 

Hawke

Hazardous Area Connector

PowerEx

Tamb: -40°C to +60°C. II2 GD Exd IIC ExtD T85. IP66, 67

and DTS01 deluge protected.

 

 

 

 

 

Overview

 

The PowerEx range of connectors have been designed specifically for the extremely demanding requirements of higher power applications.

Inserts are available with 1 to 4 contacts with a conductor acceptance range of between 50mm2 and 630mm2 operating up to 780A and 750V as standard. Other voltages available on special request.

 

 

 

Hawke

PowerEx Features

 

 

 

 

 

1. Running Coupler

Allows the connector to be installed onto a pre-assembled cable gland.

 

 

 

2. Keying Position

The unique visual 5 position insert keying system along with the the integral machined keyway prevents contact damage and ensures safe use by eliminating the possibility of misconnection of adjacent circuits.

 

 

 

3. Internal Earth

Internal earth fitted as standard. Sized to suit cables earthing facility.

 

 

 

4. Easy Fieldwireable

Insert assembled outside connector shell to assist wiring and allow greater flexibility.

 

 

 

 

5. Multilam Technology

Tried and tested multiple high contact force, low resistance multilams used in all contacts.

 

 

 

 

6. Acme Thread At Mating Interface

Unique ACME thread offers a smooth and quick fully mating action.

 

 

 

Hawke

Hazardous Area Conn

PowerEx

Tamb: -40°C to +60°C. II2 GD Exd IIC ExtD T85. IP66, 67 and DTS01 deluge protected.

PowerEx Connector Dimensions

 

 

 

For connector plugs and connector receptacles, cable glands are required to terminate incoming cables. These can be selected from the cable gland section of our website. These cable glands include but are not restricted to 501/453/Universal and the ICG 653/Universal.

 

 

 

 

Ordering Information

 

For ordering information and codes, please see order codes tab.

 

When ordering, select the relevant code from each block as shown in the example below: PowerEx/Exd-50-S-CR-A-4-50-S-FLFRC-A

 

 

 

 

Ex Connectors-Power.pdf

Manual_PowerEx.pdf

 

 

 

 

 

 

 

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