HAWKE Exd Connectors for Harsh and Hazardous Locations 신제품 소개

 

안녕하세요 TIATIP 입니다. 오늘 이 시간에는 호크(HAWKE)에서 2015년 5월 5일자로 새롭게 출시된 방폭커넥터의 업그레이드 사양을 소개드리고자 합니다. 기존의 까다롭고 다양한 환경에서 요구되었던 고객님들의 니즈가 최대한 반영되어 출시된 이번 제품군은 보다 안전하고 유연한 연결솔루션을 제공하고 있습니다.

 

HAWKE

Hazardous Area Connectors

InstrumEx, ControlEx and PowerEx Series

 

 

Common Features

There are several innovative features common across the range of Hawke connectors. Despite their highly advanced design and technical features, the range is extremely simple to use and quick to terminate.

 

 

Impossible to cross mate

The unique mechanical keying system prevents contact damage and ensures safe use by eliminating the possibility of misconnection of circuits. Machined key and keyway also ensures connector alignment

 

 

 

Ingress and deluge protected

All Hawke ATEX connectors meet the requirements of IP66 and IP67 to IEC60529. They are also deluge protected to DTS01 offering long term protection in onerous environments..

 

 

 

High reliability contacts

Each pin and socket is fitted with multilam technology to ensure reliable low resistance connection on each coupling

 

 

 

Retro fit flange option

Each connector plug and receptacle can be fitted with an optional mounting flange, either at point of order or retro fitted as required, allowing easy mounting of the connectors without the need to disassemble the units

 

 

 

Robust design

Designed and constructed for the most demanding environments, Hawke connectors are durable in almost any environment, requiring no routine maintenance to ensure continued performance.

 

 

 

 

 

Selection Overview

Hawke International connectors are ideal for use in hazardous areas commonly found in Oil and Gas exploration, production and process plants. Their features, however, also offer numerous benefits in explosive dust environments as well as harsh and hostile non-explosive applications where temporary but safe disconnection of power is critical. Hawke International’s Ex range
of connectors permit the safe and rapid service, repair and replacement of key plant, provide quick connection to temporary and permanent equipment and greatly reduce hook-up time in capital-intensive processes.


For a guide as to which Ex connector may be best suited to an individual application the table below outlines the main variables.

 

 

 

HAWKE INSTRUMEx

Tamb: -40°C to +60°C II2 GD Exdbe IIC Extb IIIC Db T85
IP66, 67 & DTS01 deluge protected
Certificate No's Baseefa06ATEX0061X & IECEx BAS 06.0018X

 

 

This revolutionary design allows the live mate and de-mating of signal and low
power in hazardous areas safely and quickly. The Instrum connector is available in two sizes. The 4-way and the 9-way options will accept cores ranging between 0.5mm² and 2.5mm² and can operate up to a maximum current of 10A (AC1) at 250V AC and 2.5A (DC1) 60V DC. The 8-way option, designed predominantly for Ethernet applications, will accept cores ranging between 0.14mm² and 0.37mm² and can carry 1A (AC1) at 60V AC and 0.5A (DC1) 60V DC. Instrum connectors include an integral Hawke cable gland for easy termination of both armoured and un-armoured cables.

 

 

HAWKE CONTROLEx 

Tamb: -40°C to +60°C II2 GD Exdb IIC Gb, Extb IIIC T95Db
IP66, 67 & DTS01 deluge protected

Certificate No's Baseefa12ATEX0144X & IECEx BAS 12.0006X

 

 

The 4th generation of Control connectors include many features and
refinements as a result of consumer feedback, which makes them particularly
suitable for control and low/medium power applications. The robust stainless steel body can hold up to 60 contacts and will accept conductor sizes ranging between 0.5mm² and 35mm², operating up to 125A and 750V.

 

 

HAWKE POWEREx

 

Tamb: -40°C to +60°C II2 GD Exdb IIC Extb IIIC Db T85
IP66, 67 & DTS01 deluge protected
Certificate No's Baseefa06ATEX0062X & IECEx BAS 06.0019X

 

 

The Power range of connectors have been designed specifically for the
extremely demanding requirements of higher power applications. Inserts are
available with 1 to 4 contacts with a conductor acceptance range of between
50mm² and 630mm² operating up to 780A and 750V as standard. Other voltages
available on special request.

 

 

 

 

Technical Data

HAWKE, Ex Connectors, InstrumEx, ControlEx, PowerEx

HAWKE Ex Connectos New CAT 20150505.pdf

Notice : Specification are subject to change without notice.

주의사항 : 소개된 제품 시스템의 사양, 재질, 치수, 기타 기재 내용은 제조공급사의 사정이나, 성능향상을 위해 예고 없이 단종, 대체되거나 변경되는 경우가 있으므로 양해를 부탁 드립니다. 기타 문의 상담은 하기 전문대리점을 통해 진행해 주시기 바랍니다.

 

 

 

 

국내 기술지원 및 구매상담

CUSTOMER SUCCESS IDK

CS CENTER 010.5353.9110

deric@jadongwha.com

www.tiatip.com

 

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Hawke Power Connector, PowerEx Termination Hook up Procedure 자료

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 Hawke Power Connector, PowerEx 시리즈의 Termination Hook up Procedure 관련 자료를 소개합니다.

 

 

Hawke

PowerEx Termination Procedure

 

IMPORTANT NOTE
Hawke International does not recommend the use of their Power Connectors in applications where rigid PVC/SWA/PVC power cabling (typically to BS 6346 standards) is used in portable / semi-portable applications.


In addition, Hawke recommends that barrier type glands are fitted to flexible power and loose filled control cabling entering the connectors to maintain the Exd protection concept and to reduce the potential for core movements within the cable being transferred to the connector’s internal components. 

 

 

 

 

CP / CR PROCEDURE
1) Terminate the cable into the Exd cable gland as per the manufacturer’s instructions. Consider at this stage the relative position of the phases.

 

 

 

2) Cut the conductors to the lengths shown. (For earth conductors which are being terminated to the earth ring (see step 6) but not carried through the contact, cut back X = 100mm for all sizes, see 10 - 13)

 

 

 

3) Strip back the insulation as shown. (For all earth conductors terminated via the internal earth ring, cut back the insulation flush with the gland entry thread, see 10 - 13).

 

 

 

4) Unscrew the rear engaging nut from the CP / CR shell. Remove the rear shell, spacer tube and insert from the CP / CR shell.

 

 

5) a) CONTACT SIZES 50 - 240mm².

Remove the screws from the front of the contacts only and push the crimp lugs out of the insert.

 

 

b) CONTACT SIZES 300 – 630mm².

Remove the screw from the plastic housing and remove the contact from inside.

 

 

 

6) Remove the internal earth ring from the rear shell sub assembly by backing off the 2 grub screws on the flats. If internal earthing is not required, the internal earth ring assembly along with the fixing grub screws should be discarded.

 

 

 

7) Crimp the lugs or contacts onto the conductors

(excluding internal earth wire if being used) using suitable crimp tool. (Hawke recommend Elpress crimp tools).
Contact sizes of 185mm² and larger should be adjacently double crimped as shown.

 


 

8) Feed the conductors through the rear shell assembly and screw this onto the cable gland entry thread ensuring the sealing washer is present.

 

 

 

9) Measure the distance from the front of the rear shell to the end of the crimp lug (50 – 240mm²) or contact (300 - 630mm²). It should be as shown. If not, remove the rear shell and add or remove the spacer washers supplied to get the required length. At least 1 washer must be present to maintain IP rating.

 

 

 

Internal earth procedure (skip to step 13 if not used or you have single phase connector).


10) Slide the internal earth ring down over the conductors with the lug going over the bare earth wire.

 

 

 

 

11) Position the internal earth ring inside the rear shell and tighten the grub screws into the groove on the earth ring. Excessive force could distort rear shell.

 

 

 

 

 

12) Tighten the 2 grub screws on the internal earth lug into the earth conductor as tight as possible so that the earth wire is sufficiently clamped. If earth is to be carried through to a contact, crimp contact prior to tightening grub screws.

 

 

 

 

13) Slide the spacer tube over the conductors and onto the rear shell.

 

 

 

 

14) a) CONTACT SIZES 50 - 240mm².
Push the insert assembly fully onto the crimp lugs. The insert should push inside the spacer tube. Refit the 4 screws into the ends of the contacts. Ensure these are fully tightened.

 

 

 

 

b) CONTACT SIZES 300 – 630mm².
Push the rear retainer over the contact. Place the split tube around the contact. Slide the front contact retainer over the contact and split tube. Slide the rear contact retainer over the rear of the contact and tighten the screw fully.

 

 

 

15) Slide the CP / CR shell over the insert and line the yellow dot on the insert up with the required keying position 1 to 5 marked on the CP / CR shell.

 

 

16) Screw the rear engaging nut fully onto the CP / CR shell.
Measure the distance between the front of the rear engaging nut to the back of the engaging nut which should be no greater than the distance shown.

 

 

 

17) Tighten down the 2 grub screws on the rear engaging nut.

 

 

 

18) Terminate the equipotential external earth to the ring terminal crimp provided if applicable. Remove the button head screw, spring washer and crimp from the rear engaging nut. Crimp the external earth wire into the crimp and reassemble.

 

 

 

19) Refit the protective or flameproof cap if applicable.

 

 

 

20) The connector is now ready for installation. Please refer to the hook up procedure.

 

 

 

HOOK UP PROCEDURE
Before commencing hook up, a visual inspection should be carried out on the cable / gland / connector assembly. The assembly should be checked to ensure that all of the assembly components are tight. If the assembly  components have loosened during transportation/cable installation, they should be retightened in accordance with the relevant assembly instruction sheets without twisting the cable in the cable gland/connector assembly. No hazardous gases should be present.

 

1) Turn off the power to the connectors.


2) Ensure the connectors are both set to the same keying position number, are of the same insert type and phase orientation.

 

 

3) Engage the CP connector with the BR / CR connector and align the key on the CP connector to the keyway on the BR / CR connector.

 

 

4) Engage the two connectors by screwing the engaging nut clockwise onto the BR/CR shell. If the engaging nut will not screw on more than half a turn, then the connectors are set to different keying positions.

 

 

5) Fully tighten the engaging nut with strap wrench if necessary and then tighten the grub screw on the engaging nut.

 

 

 

6) To disconnect, turn off the power (no hazardous gases should be present), slacken the tightened grub screw, turn the engaging nut anti-clockwise and remove the connector. If power is to be put through the connectors whilst demated, then a flameproof cap (available separately) must be fitted.

 

 

Technical Data

PowerEx Spec.pdf

PowerEx Manual 20070619.pdf

0.Ex Connectors Master Catalogue 20130819.pdf

 

 

 

내 기술지원 및 구매상담처

CUSTOMER SUCCESS IDK

deric@jadongwha.com

www.tiatip.com

 

 

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Hawke Exd Connector, PowerEx 기술사양

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 호크 방폭커넥터 제품군 가운데, Power 연결 애플리케이션에 적합한 Hawke PowerEx 시리즈를 살펴보도록 하겠습니다.

HAWKE

Range For Harsh and Hazardous Locations

Hazardous Area Connector

PowerEx

IECEx/ATEX Certificate 

 

Overview

The PowerEx range of connectors have been designed specifically for the extremely demanding requirements of higher power applications.

 

 

 

Inserts are available with 1 to 4 contacts with a conductor acceptance range of between 50mm2 and 630mm2 operating up to 780A and 750V as standard. Other voltages available on special request.

 

 

Tamb: -40°C to +60°C.

II2 GD Exd IIC ExtD T85.

IP66, 67

DTS01 deluge protected.

 

 

 

 

Hawke Exd Connector Range For Harsh and Hazardous Locations, PowerEx

 

Technical Data

PowerEx Spec.pdf

PowerEx Manual 20070619.pdf

 

 

 

 

내 기술지원 및 구매상담처

CUSTOMER SUCCESS IDK

deric@jadongwha.com

www.tiatip.com

 

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호크 Hawke PowerEx Connector 기술사양

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 Hawke Exd Connector Series 가운데 PowerEx 사양을 살펴보도록 하겠습니다.

 

 

 

Hawke

Hazardous Area Connector

PowerEx

Tamb: -40°C to +60°C. II2 GD Exd IIC ExtD T85. IP66, 67

and DTS01 deluge protected.

 

 

 

 

 

Overview

 

The PowerEx range of connectors have been designed specifically for the extremely demanding requirements of higher power applications.

Inserts are available with 1 to 4 contacts with a conductor acceptance range of between 50mm2 and 630mm2 operating up to 780A and 750V as standard. Other voltages available on special request.

 

 

 

Hawke

PowerEx Features

 

 

 

 

 

1. Running Coupler

Allows the connector to be installed onto a pre-assembled cable gland.

 

 

 

2. Keying Position

The unique visual 5 position insert keying system along with the the integral machined keyway prevents contact damage and ensures safe use by eliminating the possibility of misconnection of adjacent circuits.

 

 

 

3. Internal Earth

Internal earth fitted as standard. Sized to suit cables earthing facility.

 

 

 

4. Easy Fieldwireable

Insert assembled outside connector shell to assist wiring and allow greater flexibility.

 

 

 

 

5. Multilam Technology

Tried and tested multiple high contact force, low resistance multilams used in all contacts.

 

 

 

 

6. Acme Thread At Mating Interface

Unique ACME thread offers a smooth and quick fully mating action.

 

 

 

Hawke

Hazardous Area Conn

PowerEx

Tamb: -40°C to +60°C. II2 GD Exd IIC ExtD T85. IP66, 67 and DTS01 deluge protected.

PowerEx Connector Dimensions

 

 

 

For connector plugs and connector receptacles, cable glands are required to terminate incoming cables. These can be selected from the cable gland section of our website. These cable glands include but are not restricted to 501/453/Universal and the ICG 653/Universal.

 

 

 

 

Ordering Information

 

For ordering information and codes, please see order codes tab.

 

When ordering, select the relevant code from each block as shown in the example below: PowerEx/Exd-50-S-CR-A-4-50-S-FLFRC-A

 

 

 

 

Ex Connectors-Power.pdf

Manual_PowerEx.pdf

 

 

 

 

 

 

 

내 기술지원 및 구매상담처

CUSTOMER SUCCESS IDK

deric@jadongwha.com

www.tiatip.com

  

 

 

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호크 Hawke Exd Connector Range 라인업 소개

 

안녕하세요 TIATIP 입니다.

 

오늘은 호크 Hawke 제품군 가운데 PowerEx, ControlEx, 그리고 InstrumEx로 대표되는 Exd Connector Range 에 대하여 살펴보겠습니다.

 

 

 

 

Hawke

Exd Connector Range

For Harsh and Hazardous Locations

 

 

 

 

 

For customers who demand the best

 

For those who demand quality, reliability and above all, safety, Hawke International is the obvious choice.

 

 

 

 

 

 

 

 

1. PowerEx Series

 

Hazardous Area Connector
IEC Ex ATEX

 

 

 

2. ControlEx Series

 

Hazardous Area Connector
IEC Ex ATEX

 

 

 

3. InstrumEx Series

 

Hazardous Area Connector
IEC Ex ATEX

 

 

 

 

 

 

Hawke_Connectors_Catalogue 1.pdf

 

 

 

 

 

 

 

내 기술지원 및 구매상담처

CUSTOMER SUCCESS IDK

deric@jadongwha.com

www.tiatip.com

  

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