HAWKE Exd Connectors for Harsh and Hazardous Locations 신제품 소개

 

안녕하세요 TIATIP 입니다. 오늘 이 시간에는 호크(HAWKE)에서 2015년 5월 5일자로 새롭게 출시된 방폭커넥터의 업그레이드 사양을 소개드리고자 합니다. 기존의 까다롭고 다양한 환경에서 요구되었던 고객님들의 니즈가 최대한 반영되어 출시된 이번 제품군은 보다 안전하고 유연한 연결솔루션을 제공하고 있습니다.

 

HAWKE

Hazardous Area Connectors

InstrumEx, ControlEx and PowerEx Series

 

 

Common Features

There are several innovative features common across the range of Hawke connectors. Despite their highly advanced design and technical features, the range is extremely simple to use and quick to terminate.

 

 

Impossible to cross mate

The unique mechanical keying system prevents contact damage and ensures safe use by eliminating the possibility of misconnection of circuits. Machined key and keyway also ensures connector alignment

 

 

 

Ingress and deluge protected

All Hawke ATEX connectors meet the requirements of IP66 and IP67 to IEC60529. They are also deluge protected to DTS01 offering long term protection in onerous environments..

 

 

 

High reliability contacts

Each pin and socket is fitted with multilam technology to ensure reliable low resistance connection on each coupling

 

 

 

Retro fit flange option

Each connector plug and receptacle can be fitted with an optional mounting flange, either at point of order or retro fitted as required, allowing easy mounting of the connectors without the need to disassemble the units

 

 

 

Robust design

Designed and constructed for the most demanding environments, Hawke connectors are durable in almost any environment, requiring no routine maintenance to ensure continued performance.

 

 

 

 

 

Selection Overview

Hawke International connectors are ideal for use in hazardous areas commonly found in Oil and Gas exploration, production and process plants. Their features, however, also offer numerous benefits in explosive dust environments as well as harsh and hostile non-explosive applications where temporary but safe disconnection of power is critical. Hawke International’s Ex range
of connectors permit the safe and rapid service, repair and replacement of key plant, provide quick connection to temporary and permanent equipment and greatly reduce hook-up time in capital-intensive processes.


For a guide as to which Ex connector may be best suited to an individual application the table below outlines the main variables.

 

 

 

HAWKE INSTRUMEx

Tamb: -40°C to +60°C II2 GD Exdbe IIC Extb IIIC Db T85
IP66, 67 & DTS01 deluge protected
Certificate No's Baseefa06ATEX0061X & IECEx BAS 06.0018X

 

 

This revolutionary design allows the live mate and de-mating of signal and low
power in hazardous areas safely and quickly. The Instrum connector is available in two sizes. The 4-way and the 9-way options will accept cores ranging between 0.5mm² and 2.5mm² and can operate up to a maximum current of 10A (AC1) at 250V AC and 2.5A (DC1) 60V DC. The 8-way option, designed predominantly for Ethernet applications, will accept cores ranging between 0.14mm² and 0.37mm² and can carry 1A (AC1) at 60V AC and 0.5A (DC1) 60V DC. Instrum connectors include an integral Hawke cable gland for easy termination of both armoured and un-armoured cables.

 

 

HAWKE CONTROLEx 

Tamb: -40°C to +60°C II2 GD Exdb IIC Gb, Extb IIIC T95Db
IP66, 67 & DTS01 deluge protected

Certificate No's Baseefa12ATEX0144X & IECEx BAS 12.0006X

 

 

The 4th generation of Control connectors include many features and
refinements as a result of consumer feedback, which makes them particularly
suitable for control and low/medium power applications. The robust stainless steel body can hold up to 60 contacts and will accept conductor sizes ranging between 0.5mm² and 35mm², operating up to 125A and 750V.

 

 

HAWKE POWEREx

 

Tamb: -40°C to +60°C II2 GD Exdb IIC Extb IIIC Db T85
IP66, 67 & DTS01 deluge protected
Certificate No's Baseefa06ATEX0062X & IECEx BAS 06.0019X

 

 

The Power range of connectors have been designed specifically for the
extremely demanding requirements of higher power applications. Inserts are
available with 1 to 4 contacts with a conductor acceptance range of between
50mm² and 630mm² operating up to 780A and 750V as standard. Other voltages
available on special request.

 

 

 

 

Technical Data

HAWKE, Ex Connectors, InstrumEx, ControlEx, PowerEx

HAWKE Ex Connectos New CAT 20150505.pdf

Notice : Specification are subject to change without notice.

주의사항 : 소개된 제품 시스템의 사양, 재질, 치수, 기타 기재 내용은 제조공급사의 사정이나, 성능향상을 위해 예고 없이 단종, 대체되거나 변경되는 경우가 있으므로 양해를 부탁 드립니다. 기타 문의 상담은 하기 전문대리점을 통해 진행해 주시기 바랍니다.

 

 

 

 

국내 기술지원 및 구매상담

CUSTOMER SUCCESS IDK

CS CENTER 010.5353.9110

deric@jadongwha.com

www.tiatip.com

 

저작자 표시
신고
Posted by TIATIP

댓글을 달아주세요:: 네티켓은 기본, 스팸은 사절

Hawke Exd Connector, InstrumEx 기술사양

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 호크 방폭커넥터 제품군 가운데, Instrument 연결 애플리케이션에 적합한 Hawke InstrumEx 시리즈를 살펴보도록 하겠습니다.

 

 

HAWKE

Range For Harsh and Hazardous Locations

Hazardous Area Connector

InstrumEx

IECEx/ATEX Certificate 

 

Overview

This revolutionary design allows the live mate and de-mating of signal and low power in hazardous areas safely and quickly. The InstrumEx connector is available with two insert options:

 

 

 

The 4-way option will accept cores ranging between 0.5mm² and 2.5mm² and can operate up to a maximum current of 10A (AC1) at 250V AC & 2.5A (DC1) 60V DC.

 

The 8-way option, designed predominantly for Ethernet applications, will accept cores ranging between 0.14mm² and 0.37mm² and can carry 1A (AC1) at 60V AC & 0.5A (DC1)60V DC. InstrumEx connectors include an integral Hawke cable gland for easy termination of both armoured and un-armoured cables.

 

 

 

 

Tamb: -40°C to +60°C.

II2 GD Exd IIC ExtD T85.

IP66, 67

DTS01 deluge protected.

 

 

 

Technical Data

InstrumEx Spec.pdf

InstrumEx BRO 200808XX.pdf

InstrumEx Manual 20140403.pdf

0.Ex Connectors Master Catalogue 20130819.pdf

 

  

 

 

내 기술지원 및 구매상담처

CUSTOMER SUCCESS IDK

deric@jadongwha.com

www.tiatip.com

 

저작자 표시
신고
Posted by TIATIP

댓글을 달아주세요:: 네티켓은 기본, 스팸은 사절

Hawke Live Demateable Connector, InstrumEx Termination Hook up Procedure 자료

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 Hawke Live Demateable Connector, InstrumEx 시리즈의 Termination Hook up Procedure 관련 자료를 소개합니다.

 

 

 

 

HAWKE

InstrumEx Termination Procedure

 

IMPORTANT NOTE

1. Hawke International does not recommend the use of their InstrumEx Connectors in applications where rigid PVC/SWA/PVC power cabling (typically to BS 6346 standards) is used in portable/semi-portable applications.


 

2. Hawke International recommends that barrier type glands are fitted to flexible power and loose filled control cabling entering the connectors to maintain the Exd protection concept and to reduce the potential for core movements within the cable being transferred to the connector’s internal components.


 

3. Hawke Ex Connector products are designed to be used in multi-voltage applications in circuits: 4 way up to 250V AC, 4 way up to 60V DC and 8 way up to 60V AC/DC. It is possible that on certain installations, there may be a mix of applications utilising different voltages on the Connector products. In these instances, the installer / circuit designer must ensure that the plugs and sockets, or their associated cabling, is clearly marked with the correct circuit voltage and current rating to ensure that the equipment being supplied is matched correctly with the supply voltage. The variable insert positions which are a feature of the Connectors may also be used to provide additional means of safety in these applications.

 

 

 

 

CP / CR PROCEDURE


1) Unscrew the middle nut and back nut from the connector body and remove the armour clamping ring, spigot and insert. If you have purchased a connector with the optional backnut clamp and / or flange, slide these down the cable now (clamp first).

 

 

2) Remove the two seal assembly’s from the box and choose the required seal to suit the diameter of the cable outer jacket.

 

 

 

3) Insert the seal into the back nut, ensuring that the flange on the seal goes past the thread as shown.

 

 

 

 

 

4) Screw the back nut onto the middle nut. Do not compress the seal at this stage.

 

 

 

5) Slide the middle nut, backnut and armour clamping ring over the cable ensuring that the clamping ring is pointing in the required direction for the size of armour / braid. The alternative ring is supplied in the box.

 

                          

 

 

 

6) Strip back the outer jacket and armour (if present) as shown below.

 

 

 

7) Strip back the inner sheath level with the armour to expose the insulated conductors as shown below. If unarmoured, strip back to the outer jacket.

 

 

 

 

 

ARMOURED / BRAIDED CABLE


8) Push the inner sheath of the cable through the spigot.
Spread the armour / braid over the spigot until the end of the armour / braid is up against the shoulder of the spigot. Position the armour clamping ring onto the armour/braid.

 

 

 

9) Place the connector body over the spigot engaging the octagonal portion of the spigot. Move the middle nut up to meet the connector body. Place a 27 A/F spanner on the flats of the connector body and hold it in position.
Hand tighten the middle nut to the connector body, then turn a further ½ to ¾ turn with a 27 A/F spanner.

 

 

 

10) Unscrew the middle nut and visually inspect the armour has been  successfully clamped between the armour spigot and the clamping ring.

 

 

 

 

UNARMOURED CABLE
(If earth is to be terminated to connector shell. Otherwise proceed to step 15)


11) Strip back the earth conductor as shown below. If the earth is being carried through a contact as well as being connected to the shell, see fig b.

 

 

 

12) Crimp the flat blade earth crimp onto the earth conductor as shown below. Ensure the blade of the crimp is outermost as shown and that the crimp is pushed all the way up to the insulation of the earth conductor.

 

 

13) Push the conductors through the spigot and place the blade of the crimp on the taper of the spigot.

 

 

 

 

 

 


the blade of the crimp and lock into position by following steps 9 and 10 of the armoured / braided cable procedure.

 

15) Strip back the conductors as shown below.

 

 

 

 

 16) Remove the contacts from the contact retainers. Crimp the contacts onto the conductors using the Hawke crimp tool only (part number 901849). Ensure that the insulation of the conductor is up against the shoulder of the contact. When terminating 0.5mm² or 1.5mm² wire, ensure the conductor is pushed all the way into the smaller hole of the contact and that the contact is square in the crimp tool.


CAUTION: EXCESSIVE FORCE MAY BEND THE CONTACTS


Alternatively, conductors may be soldered into the contacts. Ensure that the cable installation is the same on the mating half. Hawke recommends that wiring details are placed on the cable outer jacket near to the connector.

 

 

17) Splay out the contacts and fit them through the slots in the rear contact retainer, ensuring they line up with the relevant numbered hole on the front contact retainer (ensure keys are aligned - see step 18). Unused contacts
should be omitted if not required to ease assembly.

 

 

 

18) Slide the front contact retainer over the contacts and snap into place with the rear contact retainer. Push the clips of the rear contact retainer firmly down to ensure they are not protruding (will only fit in the correct orientation).

 

 

19) Slide the insert into the connector body, aligning the half round key on the rear contact retainer with the required half round keyway in the connector body. (The colour coded or numbered keying position is shown on the front of the connector body. No colour coding or numbering for default 12 o’clock position – see picture inset). It should be noted that colour coded and numbered connector bodies are mutually interchangeable. Push the octagonal portion of the spigot into the connector body.

 

 

20) Slide the middle nut over the clamp / spigot and hand tighten onto the connector body, then further tighten ½ to ¾ of a turn with a 27 A/F spanner while holding the front shell with a 27 A/F spanner

 

 

 

 

 

21) Hand tighten the backnut onto the middle nut. Further tighten 1 to 1 ½ turns with a 27 A/F spanner while holding the middle nut with a spanner.

 

 

 

22) If the optional mounting flange is required, slide the flange over the backnut and position on the middle nut. Align the grub screw with one of the flats and tighten. If the flange is being used on a CR connector, it may also be
placed on the connector body as shown over.

 

 

23) If the optional cable clamp has been purchased, tighten the screws on the clamping bars equally until the clamping bars touch the cable. Tighten each screw a further 2-4 turns or until adequately clamped.


DO NOT OVERTIGHTEN AS THIS COULD DAMAGE THE CABLE.


If the cable clamp is being used with unarmoured cable, the connector should be earthed via the crimp with a 4mm² conductor.

 

 

 


24) Screw the cap back onto the connector. Stick the corresponding round colour coded / numbered sticker onto label in the circular space provided.
(white = 12 o’clock / Position 1)

 

 

25) The connector is now ready for hook up. Please refer to the hook up procedure.

 

 

BR PROCEDURE
1) The BR connector is supplied ready terminated with tails.
Simply fit into suitable junction box / equipment as required. To maintain the IP rating of the equipment, a sealing washer should be used (available separately) as shown below.

 

 

2) Terminate the conductors and earth wire inside the junction box / equipment.


3) The connector may also be earthed externally via the crimp with a 4mm² conductor if required.

 

 

4) The connector is now ready for hook up. Please refer to the hook up procedure.

 

HOOK UP PROCEDURE

 

WARNING:
Only the socket insert is allowed to remain energised while de-mated. If being used with bi-directional signals, isolate elswhere before connecting / disconnecting.

 

Before commencing hook up, a visual inspection should be carried out on the cable / connector assembly. The assembly should be checked to ensure that all of the assembly components are tight. If the assembly components have
loosened during transportation / cable installation, they should be retightened in accordance with the relevant assembly instruction sheets without twisting the cable in the connector assembly.

 

1) Remove connector caps.


2) Ensure the connectors are both set to the same keying position colour or numbered (no colour or number for default 12 o’clock position on BR/CR) and are of the same insert type.
It should be noted that colour coded and numbered connector bodies are mutually interchangeable.

 

 

3) Engage the CP connector with the BR / CR connector and align the keyway on the CP connector to the key on the BR / CR connector.

 

 

 

4) Engage the two connectors by screwing the engaging nut clockwise without interruption onto the BR/CR shell. If the threads will not engage, the connectors
are set to different keying positions.

 

 

5) If anti-vibration protection is required, tighten the grub screw on the CP shell.

 

 

6) To disconnect, slacken the tightened grub screw, turn the engaging nut anti-clockwise and remove the connector. Fit the caps.

 

Technical Data

InstrumEx Spec.pdf

InstrumEx Manual 20140403.pdf

InstrumEx BRO 200808XX.pdf

0.Ex Connectors Master Catalogue 20130819.pdf

 

 

 

 

 

내 기술지원 및 구매상담처

CUSTOMER SUCCESS IDK

deric@jadongwha.com

www.tiatip.com

 

 

저작자 표시
신고
Posted by TIATIP

댓글을 달아주세요:: 네티켓은 기본, 스팸은 사절

호크 Hawke InstrumEx Connector 기술사양

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 Hawke Exd Connector Series 가운데 InstrumEx 사양을 살펴보도록 하겠습니다.

 

Hawke

Hazardous Area Connector

InstrumEx

Tamb: -40°C to +60°C. II2 GD Exde IIC ExtD T85. IP66, 67

and DTS01 deluge protected.

 

 

 

 

 

Overview

 

This revolutionary design allows the live mate and de-mating of signal and low power in hazardous areas safely and quickly. The InstrumEx connector is available with two insert options:

The 4-way option will accept cores ranging between 0.5mm² and 2.5mm² and can operate up to a maximum current of 10A (AC1) at 250V AC & 2.5A (DC1) 60V DC.

The 8-way option, designed predominantly for Ethernet applications, will accept cores ranging between 0.14mm² and 0.37mm² and can carry 1A (AC1) at 60V AC & 0.5A (DC1)60V DC. InstrumEx connectors include an integral Hawke cable gland for easy termination of both armoured and un-armoured cables.

 

 

 

 

 

 

1. Pre-Terminated

All BR Connectors are supplied with pre-terminated and encapsulated tails to suit your requirements.

 

 

 

 

2. Electrical Insert With Key

Easy to assemble electrical insert allows crimped or soldered connections.

 

 

 

 

 

3. Integral Keying

Machined key and keyway ensures connector alignment. Unique 5 position insert keying system prevents cross-mating.

 

 

 

 

4. Quick Connect

Unique 4 start ACME thread offers a smooth and quick fully mating action in less than two turns. Earth continuity is achieved via a 360° contact clip.

 

 

 

 

5. Keyed Positions

Secondary keying on the actual insert bodies guarantees contact alignment, preventing pin damage.

 

 

 

 

6. Anti-rotation

Profiled Spigot and connector body prevent cable rotation, eliminating cable damage.

 

 

 

 

7. Reversible Armour Clamp

The InstrumEx incorporates our proven and patented armour termination method to accomodate different types of armour or braid.

 

 

 

 

8. Versatile LSFZH Rear Seal

Accommodates a wide range of cable sizes and provides highly effective cable grip and ingress protection.

 

 

 

 

 

HAWKE

Hazardous Area Connector

InstrumEx

Tamb: -40°C to +60°C. II2 GD Exde IIC ExtD T85. IP66, 67

and DTS01 deluge protected.

InstrumEx Connector Dimensions

 

 

 

 

 

How it works

The InstrumEx connectors are designed to provide ease of installation and speed of use, whilst providing a flexible safe and reliable method for mating and disconnection of circuits which are energised.

 

Stage 1.

 

 

The two mating halves are easily engaged and disengaged by two full turns of the ACME custom engaging thread, during which time the pins and socket are protected by the Exd flameproof protection concept. The outer shell of the connector combined with the integral Hawke cable gland seal ensure that the internal connections are protected to the Exe increased safety protection concept.

 

 

Stage 2.

 

 

During connector engagement and disengagement any sparking of the contacts is contained within an arc &lsqo quenching section’ which is housed within the Exd flamepath areas.

 

 

 

Stage 3. 

 

When the connector halves are disengaged, the socket section is protected to IP30 and must have the protective cap fitted immediately to restore the full Exe increased safety requirements and IP rating. The pins and socket inserts are interchangeable between all three connector components: i.e. Bulkhead Receptacle, In-Line Receptacle and Connector Plug. In all installations, the "live" side of the connector must always contain the socket insert.

 

 

 

 

 

Ex Connectors InstrumEx.pdf

Ex Connectors InstrumEx Bro.pdf

Ex Connectors InstrumEx Manual.pdf

Ex Connectors Master Catalogue 20130819.pdf

 

 

 

 

 

 

내 기술지원 및 구매상담처

CUSTOMER SUCCESS IDK

deric@jadongwha.com

www.tiatip.com

 

 

  

 

 

저작자 표시
신고
Posted by TIATIP

댓글을 달아주세요:: 네티켓은 기본, 스팸은 사절

호크 Hawke Exd Connector Range 라인업 소개

 

안녕하세요 TIATIP 입니다.

 

오늘은 호크 Hawke 제품군 가운데 PowerEx, ControlEx, 그리고 InstrumEx로 대표되는 Exd Connector Range 에 대하여 살펴보겠습니다.

 

 

 

 

Hawke

Exd Connector Range

For Harsh and Hazardous Locations

 

 

 

 

 

For customers who demand the best

 

For those who demand quality, reliability and above all, safety, Hawke International is the obvious choice.

 

 

 

 

 

 

 

 

1. PowerEx Series

 

Hazardous Area Connector
IEC Ex ATEX

 

 

 

2. ControlEx Series

 

Hazardous Area Connector
IEC Ex ATEX

 

 

 

3. InstrumEx Series

 

Hazardous Area Connector
IEC Ex ATEX

 

 

 

 

 

 

Hawke_Connectors_Catalogue 1.pdf

 

 

 

 

 

 

 

내 기술지원 및 구매상담처

CUSTOMER SUCCESS IDK

deric@jadongwha.com

www.tiatip.com

  

저작자 표시
신고
Posted by TIATIP

댓글을 달아주세요:: 네티켓은 기본, 스팸은 사절


BLOG main image
by TIATIP

카테고리

TI Story (957)
TIA (92)
TIP (194)
TIEx (601)
TIS (36)
TIO (23)
TiNoTe (10)
The OtherS (1)