LED Line Type UV Curing System Aicure UD40 사양 업데이트 소개

 

안녕하세요 TIATIP 입니다. 오늘 이 시간에는 Aicure UD40의 2015년도 새로운 업데이트 사양을 소개드립니다.

Panasonic

UV Curing System

LED Line Type UV Curing System Aicure UD40 Series

LED Line Type A New Era Begins

The all new controller with a temperature feedback function !

 

Features

Strongest UV Intensity Class in the Industry*1

 

 

Panasonic original LED provides a UV intensity*2 of 4,600 mW/cm2.
Types with two different wavelengths (365 nm 0.014 mil and 385 nm 0.015 mil) are available.

*1. Air-cooled line type LED UV industry

*2. Wavelength: 385 nm 0.015 mil, Irradiation distance: 10 mm 0.394 in

 

 

AIR Cooling Method

Water cooling equipment is not required since the unit is fan-cooled.
Compact equipment makes installation easy.

  

 

Multiple Size Variations

Six sizes are available for use in various applications.

 

 

 

Compact Size Makes Installation Easier

This compact equipment can be installed in a small space.
Provides greater flexibility in choosing the installation location.

 

 

 

 

Why is the UV intensity high?

Reason 1

The LED's capabilities are maximized by its cooling structure and a small size was also achieved

 

 

 

Reason 2

It has high light density due to its optical design.
Further, it also enables long distance irradiation

 

 

 

 

Flexible UV Irradiation Patterns

Block-level UV intensity control

 

UV irradiation can be controlled separately for each block in the head. This enables UV irradiation according to the workpiece shape and also reduces power consumption by turning off the LEDs where UV irradiation is not needed.


 


* We also offer customization that enables up to two heads to be controlled from a single controller. For details, contact us.

 

 

 

UV irradiation pattern example (6 blocks)

 

 

 

 

 

UV Irradiation Stability

No more resin curing defects or adhesion errors Temperature feedback control
Provides UV irradiation accuracy within ±5 %.

 

 

Generally, an increase in LED temperature reduces the UV irradiation output. However, the UD40 series employs a Panasonic original head cooling mechanism to suppress temperature increases. Further, a temperature sensor is built into the head to constantly monitor and feed back temperature information. This has resulted in a superb UV irradiation stability within ±5 % for output up to 80 %. This is ideal for high quality, precise adhesion applications.

 

Typical characteristics (25 ℃ 77 ℉ atmosphere)

 

 

*1 An output setting of 100 % is indicated as 100.

 

 

External Access Control

Control UV irradiation from an external device.
UV irradiation can be applied only during the required time period.

 

 

UV irradiation from the head can be controlled using a parallel signal from a PLC or other external device.

 

Operating Time and Temperature Display Functions

Notification of LED replacement period and abnormal temperature

 

 

 

The number of hours of lighting is counted for each LED block in the head. When a specific number of hours is reached, the LED replacement period is indicated through the controller's external output and panel display.
In addition, because the head has a built-in temperature sensor, the LED temperature during operation can be displayed.
If an abnormal temperature is detected, the controller sends a warning through its external output and panel display.
These functions ensure safety and improve productivity.

 

 

Long-life, Economical LED Type

LED type makes frequent replacement of service parts unnecessary.

 

 

 

The LED type features extremely long light-source life span compared to the lamp type. As compared to the estimated lamp life span of 1,500 hours*1, the estimated LED life span is 15,000 hours*2.


Furthermore, unlike the lamp type that remains on at all times, the LED type can be turned on only when UV irradiation is needed. If the irradiation on/off time ratio is 1:4 (process takt time = 5, irradiation time = 1), this calculates to a life span of approximately 75,000 hours*2, which can drastically reduce running cost and maintenance man-hours.

*1. Our straight tube type

*2. At an ambient operating temperature of +25 ℃ +77 ℉

 

Low Power Consumption at 100 W per LED Block

Reduces running cost and CO2.

Even when six blocks in a single head are turned on, the maximum power consumption is 650 W (at 200 V AC). This effectively reduces power consumption and CO2 emission. Since less heat is generated than the lamp type, even when the system is used in a small clean room, the increase in room temperature is small. This reduces the power needed for air conditioning.

 

 

Proposal

Switching from lamp style

 

 

 

 

 

Switching from spot type connection style to line type

UV intensity distribution of spot type (example) → UV intensity distribution of line type (example)

 

 

 

                                                ・High UV intensity
                                                ・Long distance irradiation is also possible
                                                ・Improvement in UV intensity uniformity

 

Application

Adhesion of touch panel or circuit board

 

 

 

Curing of printing on aluminum condenser

 

 

 

Curing of hard coat on molded products and cases

 

 

 

Curing of coating on molded products and films

 

 

 

Curing of coating on building materials and wood work

 

 

 

Adhesion of medical equipment

 

 

 

Removable curing of dicing tape

 

 

 

Curing of coating on printed circuit board

 

 

 

Adhesion of automotive connector

 

 

 

 

 

Introduce the details of the LED Line Type UV Curing System Aicure UD40 series. Movie Libary :

 

 

CAT Number and Technical Data

Panasonic, Aicure, UV Cure, UV Curing, UV Curing System, UD40, ANUD40, ANUD4A111,ANUD4A211, ANUD4A311, ANUD4A411, ANUD4A511, ANUD4A611, ANUD4B111, ANUD4B211, ANUD4B311, ANUD4B411, ANUD4B511, ANUD4B611, ANUD4S10, ANUD4S20, ANUD4S30, ANUD4S40, ANUJ4S50, ANUD4S60

 

UD40 CAT 20150401 IDK.pdf

UD40 Controller Installation Manual 20150401.pdf

UD40 LED Head Installation Manual 20140801.pdf

UD40 ANUD4S10 User Manual 20150401.pdf

UD40 ANUD4S20 User Manual 20150401.pdf

UD40 ANUD4S30 User Manual 20150401.pdf

UD40 ANUD4S40 User Manual 20150401.pdf

UD40 ANUD4S50 User Manual 20150401.pdf

UD40 ANUD4S60 User Manual 20150401.pdf

 

주의사항 : 소개된 제품 시스템의 사양, 재질, 치수, 기타 기재 내용은 제조공급사의 사정이나, 성능향상을 위해 예고 없이 단종, 대체되거나 변경되는 경우가 있으므로 양해를 부탁 드립니다. 기타 문의 상담은 하기 전문점을 통해 진행해 주시기 바랍니다.

 

 

 

 

 

 

국내 상담문의 및 기술지원

CUSTOMER SUCCESS IDK

deric@jadongwha.com

www.tiatip.com

 

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Panasonic LED Line Type UV Curing System Aicure UD40 신제품출시(20140901)

 

안녕하세요 TIATIP 입니다.

 

오늘 이 시간에는 파나소닉(PanasonicLED Line Type의 UV Curing System Aicure UD40 신제품출시소식을 전합니다. 2014년 09월 01자로 론칭된 따끈따끈한 매력을 가진 사양입니다.

 

 

LED Line Type A New Era Begins

UD40

 

Features

Strongest UV Intensity Class in the Industry

Panasonic original LED provides a UV intensity* of 4,600 mW/cm2.
* Wavelength: 385 nm 0.015 mil, Irradiation distance: 10 mm 0.394 in
Types with two different wavelengths (365 nm 0.014 mil and 385 nm 0.015 mil) are available.

 

 

 

 

AIR COOLING METHOD

Water cooling equipment is not required since the unit is fan-cooled.
Compact equipment makes installation easy.

 

 

Multiple Size Variations

Six sizes are available for use in various applications

 

 

 

Compact Size Makes Installation Easier

This compact equipment can be installed in a small space.
Provides greater flexibility in choosing the installation location.

 

 

 

 

 

Why is the UV intensity high?

 

Reason 1

The LED's capabilities are maximized by its cooling structure and a small size was also achieved

 

 

 

Reason 2

It has high light density due to its optical design.
Further, it also enables long distance irradiation.

 

 

 

 Proposal

 Switching from lamp style

    

 

 

 

 

Switching from spot type connection style to line type

 

UV intensity distribution of spot type - UV intensity distribution of line type (example)

 

 

                                                    ・High UV intensity
                                                    ・Long distance irradiation is also possible
                                                    ・Improvement in UV intensity uniformity

 

 

Application :

Adhesion of touch panel or circuit board

 

 

 

Curing of printing on aluminum condenser

 

 

Curing of hard coat on molded products and cases

 

 

Curing of coating on molded products and films

 

 

 

Curing of coating on building materials and wood work

 

 

 

Adhesion of medical equipment

 

 

 

Adhesion of automotive connector

 

 

 

 

 Removable curing of dicing tape

 

 

 

Curing of coating on printed circuit board

 

 

Dimension

UD40 / Head (No. of blocks : 1 to 3)

 

 

 

 

 

UD40 / Head (No. of blocks : 4 to 6)

 

 

 

Wavelength : 365nm

Longitudinal direction (No. of blocks: 3)

 

 

Wavelength : 365nm

Transverse direction (No. of blocks: 3)

 

 

Wavelength : 385nm

Longitudinal direction (No. of blocks: 3)

 

Wavelength : 385nm

Transverse direction (No. of blocks: 3)

 

*WD : Irradiation distance(mm)

 

 

 

 

Part Number :

Panasonic,Aicure,UD40,UV LED, UV Curing System,UV Cure,

ANUD4A111,ANUD4A211,ANUD4A311,

ANUD4A411,ANUD4A511,ANUD4A611,

ANUD4B111,ANUD4B211,ANUD4B311,

ANUD4B411,ANUD4B511,ANUD4B611.

 

 

 

 

 

Technical Data 

UD40 CAT 201408XX.pdf

UD40 Manual EN 2014108XX.pdf

 

 

 

 

 

 

 

 

 

내 기술지원 및 구매상담처

CUSTOMER SUCCESS IDK

deric@jadongwha.com

www.tiatip.com

 

 

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